|
Each Blade is
Custom Built
by
the very best people on the very best machines using
the finest materials as well as materials and
techniques that are uniquely our own.
|
Ordering:
Call 800 346-8274 (Tacoma, WA)
sales@carbideprocessors.com
One of these nice ladies will take the
specifications on machine and use.
They will then consult with engineering
and get you a quote for price and
delivery on your custom blade.
|
 |
 |
History
In 1995 we started research on using advanced
materials in saw blades. We earned a couple patents
and expected a big company to license our technology
and make us rich. It turned out that no who makes or
sharpens saw blades wants a blade that lasts a lot
longer. Fortunately we had been at the top end of
the tool industry for over 25 years and knew the
best of the best. We decided to build our own saw
blades and knew the people who could and would help
us do it. (Twenty five years of hard work, honest
dealing and paying our bills on time turned out to
be the right thing to do.)
Technology:
The steel has a unique
chemistry ordinarily found only in very large, very
thin saw blades in major mills. It is
ordinarily considered too good and too expensive for
saw blades this size but we use it because it is the
best there is.
The steel is precision
laser cut with a unique grind / temper / grind /
repeat cycle to fully condition and flatten the
plate.
Our braze alloy is a
unique alloy, AWS certified and made to purities
well below one in a million parts. It is
exceptionally impact and corrosion resistant.
In tests at the Weyerhaeuser Technical Center this
alloy prevented tip loss and tip breakage by 40% to
60% over standard alloys.
Our tips are much
better than anyone else wants to use.
they are much stronger than C-1 and much longer
wearing than C-4, C-5 or C-6.
The machines are
incredibly good and incredibly expensive.
To make a single saw blade it takes about $1,500,000
worth of equipment. The equipment is accurate
to one one hundredth of one thousandth of an inch.
(0.00001"). This is incredibly
important because, even with the finest, man made,
highly frangible diamonds you are still grinding
extremely hard materials on the saw tips.
Through out the various steps in the manufacturing
cycle small inconsistencies creep in and add up just
as they do with furniture or any other manufacturing
process. With truly excellent equipment you
still get a finished saw blade with tolerances
measured in tenths of thousandths of an inch
(0.0001).
The true secret is the
people. All the way through the process are
men and women who have devoted whole careers to
being the very best of the very best.
90% -
95% Success
About 90
to 95% of people who order these saw blades love
them. If you look at any woodworking forum you
can see what an incredibly high success ratio this
is.
|